Gaylord Boxes
Heavy-duty corrugated containers for bulk storage and shipping. Available in various sizes, wall types, and conditions to match your specific needs.
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What Are Gaylord Boxes?
Gaylord boxes, also known as bulk bins, pallet boxes, or octabins, are large corrugated containers designed to sit on standard pallets. The name "Gaylord" originated as a brand name from the Gaylord Container Corporation but has become the generic industry term.
These versatile containers are widely used across manufacturing, warehousing, logistics, recycling, and numerous other industries. Their large capacity makes them ideal for storing and transporting bulk materials efficiently.
At Ohio Packaging, we offer both new and used gaylord boxes. Our used boxes are carefully inspected and graded to provide you with quality options at significant cost savings - up to 70% less than new boxes.
Benefits of Using Gaylord Boxes
Discover why gaylord boxes are the preferred choice for bulk storage and material handling.
High Capacity
Store large volumes of materials in a single container, reducing handling time and labor costs.
Pallet Compatible
Designed to fit standard 48x40 pallets for easy integration with existing material handling equipment.
Cost Effective
Used gaylords offer up to 70% savings compared to new, without sacrificing functionality.
Eco-Friendly
Corrugated cardboard is recyclable, and using reconditioned boxes reduces waste even further.
Available Sizes
We stock a variety of gaylord box sizes to meet your specific needs. All sizes are available in new and various used grades.
48" x 40" x 36"
2,200 lbsStandard full-size gaylord, most common option for general use
48" x 40" x 48"
2,000 lbsExtra tall for lightweight bulk materials with high volume needs
48" x 45" x 34"
2,500 lbsWide format automotive industry standard for parts storage
40" x 32" x 34"
1,500 lbsHalf-size option perfect for smaller operations and tight spaces
36" x 36" x 36"
1,800 lbsSquare format ideal for specific industry requirements
58" x 42" x 45"
3,000 lbsOversized gaylord for high-volume operations
Don't see your size? Contact us for custom sizes and special orders.
Wall Types & Strength Ratings
Choose the right wall type based on your product weight and handling requirements. Proper wall selection ensures safe and efficient storage.
Single Wall
One layer of fluting between two liner boards. Economical choice for lighter loads and short-term storage.
Best For:
Double Wall
Two layers of fluting for enhanced strength. Industry standard for most bulk storage and shipping applications.
Best For:
Triple Wall
Three layers of fluting for maximum strength. Ideal for the heaviest materials and long-term storage.
Best For:
Used Gaylord Grading System
All our used gaylord boxes are carefully inspected and graded. This transparent system helps you choose the right quality level for your application and budget.
Grade A - Like New
Minimal wear, clean appearance, no tears or damage. May have been used once or twice.
Grade B - Good Condition
Light wear with minor cosmetic imperfections. Fully functional and structurally sound.
Grade C - Economy
Visible wear, may have repairs or patches. Still fully functional for most applications.
Industry Applications
Gaylord boxes are versatile containers used across countless industries. Here are some common applications.
Manufacturing
Gaylords are essential in manufacturing for collecting parts, storing work-in-progress items, and managing production waste efficiently.
Food Processing
Food-grade gaylord boxes provide safe storage for dry ingredients, fresh produce, and food processing byproducts.
Recycling
Recycling facilities rely on gaylords for sorting and storing various recyclable materials before processing.
E-commerce
E-commerce fulfillment centers use gaylords for efficient returns handling and bulk product staging.
Pharmaceutical
Pharmaceutical companies require clean gaylords for raw material storage and controlled waste disposal.
Agriculture
Agricultural operations use gaylords for everything from seed storage to harvest collection and produce transport.
New vs. Used Gaylord Boxes
Understanding the differences helps you make the right choice for your specific application.
| Feature | New Gaylords | Used Gaylords |
|---|---|---|
| Initial Cost | Higher | Up to 70% less |
| Availability | Lead time required | Immediate from stock |
| Environmental Impact | New resources used | Recycled/reused |
| Custom Printing | Available | Limited options |
| Consistency | Uniform quality | Varies by grade |
| Best Application | Customer-facing, export | Internal use, cost savings |
Gaylord Handling Best Practices
Follow these guidelines to maximize the life and performance of your gaylord boxes.
Proper Assembly
Fold corners squarely and secure all flaps. Use packing tape on bottom seams for heavy loads.
Weight Distribution
Distribute weight evenly across the bottom. Avoid concentrated loads in corners.
Forklift Handling
Always lift from the pallet, not the box itself. Ensure forks are fully inserted.
Stacking Safety
Match box sizes when stacking. Never stack beyond rated capacity.
Storage Conditions
Keep dry and away from moisture. Humidity weakens corrugated material.
Inspection
Check for damage before use. Look for tears, wet spots, or structural weakness.
Frequently Asked Questions
Have questions about gaylord boxes? Find answers to common questions below.
What exactly is a gaylord box?
A gaylord box is a large corrugated container designed to fit on a standard pallet. Originally a brand name that became generic, gaylords are also called bulk bins, pallet boxes, or octabins. They typically measure 48" x 40" at the base to fit standard pallets and come in various heights.
How much weight can a gaylord box hold?
Weight capacity depends on wall thickness and construction. Single wall gaylords hold up to 150 lbs, double wall up to 275 lbs, and triple wall can support 500+ lbs. Always match the box strength to your product weight for safe handling.
Can gaylord boxes be stacked?
Yes, but stacking capability depends on the wall type and condition. Double and triple wall gaylords can typically be stacked 2-3 high when properly supported. Always check the stacking strength rating and ensure the bottom boxes can handle the combined weight.
Are your used gaylords food-safe?
We offer food-grade gaylords that meet FDA requirements for food contact. These are carefully sourced, inspected, and cleaned. Please specify food-grade requirements when ordering, as not all used gaylords are suitable for food applications.
Do you offer custom printing on gaylords?
Yes, we can arrange custom printing on new gaylords for branding, handling instructions, or product identification. Custom printing requires minimum order quantities. Contact us for details and pricing.
What is the minimum order quantity?
Minimum orders for gaylord boxes typically start at 25-50 units depending on size and grade. We can accommodate smaller orders for certain sizes. Contact us to discuss your specific needs.
How are gaylords shipped?
Gaylords are typically shipped flat (knocked down) to maximize truck space and reduce shipping costs. They can be quickly assembled on-site. We also offer assembled gaylords for immediate use at additional cost.
Can I get a sample before ordering?
Yes, we can provide samples for evaluation. Sample costs vary by size and grade, and may be credited toward larger orders. Contact us to arrange a sample shipment.
Ready to Order Gaylord Boxes?
Contact us today for pricing and availability. We offer competitive rates on both new and used gaylord boxes with fast delivery to Ohio and surrounding states.
Need Help Choosing?
Not sure which size or grade is right for you? Our team can help you find the perfect solution for your application.
Call us: (419) 555-0123Get a Free Quote
Bulk Orders? Get Special Pricing
Order 100+ gaylord boxes and save with our volume discounts. Contact us for custom quotes on large orders.