Repair Services
Extend the life of your packaging with professional repair services. Save 50-70% compared to replacement while reducing waste.
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Professional Packaging Repair
Don't throw away damaged packaging! At Ohio Packaging, we specialize in restoring pallets, gaylord boxes, and IBC totes to working condition at a fraction of the replacement cost. Our skilled technicians use quality materials and proven techniques to ensure repairs are durable and reliable.
With over 15 years of experience, we've repaired millions of packaging items for businesses across Ohio and the Midwest. Whether you have a few damaged items or need an ongoing repair program, we have the capacity and expertise to handle your needs.
Our repair services help you reduce costs, minimize waste, and maintain consistent packaging inventory without the lead times and expenses of constant new purchases.
Pallet Repair Services
Comprehensive repair options for wood pallets of all types and sizes. We handle everything from minor fixes to complete rebuilds.
Deck Board Replacement
Replace cracked, split, or missing deck boards with quality lumber.
- Top and bottom boards
- Full or partial replacement
- Matching wood species available
From $1.50 per board
Stringer Repair
Fix or replace damaged stringers to restore structural integrity.
- Notched stringer repair
- Full stringer replacement
- Companion stringer add-ons
From $2.00 per stringer
Block Replacement
Replace crushed or damaged blocks on block pallets.
- Corner blocks
- Center blocks
- All block types available
From $1.00 per block
Lead Board Repair
Reinforce or replace crucial lead boards that take the most stress.
- High-stress area focus
- Reinforced fastening
- Extended durability
From $2.50 per pallet
Chamfered Entry Repair
Restore proper entry angles for forklift compatibility.
- Entry clearance restoration
- Smooth fork insertion
- Safety improvement
From $1.50 per entry
Complete Rebuild
Full pallet reconstruction for severely damaged units.
- Assessment and planning
- Multiple component replacement
- Quality inspection
From $5.00 per pallet
Gaylord Box Repair Services
Extend the life of your corrugated containers with professional reinforcement and repair services.
Corner Reinforcement
Strengthen weakened corners to prevent collapse and improve stacking.
- Heavy-duty corner posts
- Internal bracing
- Corner tape application
From $3.00 per box
Bottom Support
Reinforce sagging or weakened bottoms to support heavy loads.
- Bottom board replacement
- Additional support layers
- Load capacity restoration
From $4.00 per box
Wall Panel Repair
Fix holes, tears, or structural damage to wall panels.
- Patch application
- Panel replacement
- Waterproofing treatment
From $2.50 per repair
Flap Restoration
Repair or replace damaged top and bottom flaps.
- Flap reattachment
- Full flap replacement
- Custom flap sizing
From $2.00 per flap
Edge Taping
Apply reinforced tape to edges and seams for extended life.
- Heavy-duty fiber tape
- Full perimeter coverage
- Moisture protection
From $3.50 per box
Custom Modifications
Adapt boxes for specific applications or equipment.
- Size adjustments
- Access openings
- Liner installation
Custom quote
IBC Tote Repair Services
Keep your intermediate bulk containers in service longer with professional repairs and component replacement.
Cage Straightening
Repair bent or damaged cage framework.
- Frame alignment
- Bar straightening
- Corner repair
From $15.00 per tote
Valve Replacement
Replace worn or leaking discharge valves.
- Ball valves
- Butterfly valves
- Camlock fittings
From $25.00 per valve
Pallet Base Repair
Fix or replace damaged base pallets.
- Steel base repair
- Plastic base replacement
- Forklift entry restoration
From $20.00 per base
Label/Tag Removal
Professional removal of old labels and hazmat placards.
- Complete removal
- Surface cleaning
- Relabeling service
From $5.00 per tote
Our Repair Process
A systematic approach ensures quality repairs and efficient turnaround for your packaging inventory.
Assessment
We evaluate each item to determine repair feasibility and cost-effectiveness.
Our technicians inspect damage type, extent, and remaining structural integrity to provide accurate repair recommendations.
Sorting
Items are sorted by repair type and prioritized for efficient processing.
We categorize items by damage level (minor, moderate, major) and group similar repairs for batch processing efficiency.
Repair
Skilled technicians perform repairs using quality materials and proven techniques.
Our team uses industry-standard repair methods, quality replacement components, and proper fastening techniques.
Quality Check
Each repaired item undergoes inspection before being cleared for use.
We verify structural integrity, load capacity, safety compliance, and overall functionality before approval.
Return/Delivery
Repaired items are prepared for pickup or delivered back to your facility.
We coordinate logistics to return your repaired inventory efficiently, minimizing downtime.
Repair vs. Replace: When to Choose Each
Make informed decisions about your packaging with this comparison guide.
| Factor | Repair | Replace |
|---|---|---|
| Cost | ✓ Usually 30-50% of new price | Full purchase price |
| Time to Use | 2-5 business days | ✓ Same day to 1 week |
| Environmental Impact | ✓ Minimal waste generated | Old item becomes waste |
| Remaining Lifespan | 75-90% of original capacity | ✓ 100% new condition |
| Inventory Continuity | ✓ Same sizes and specifications | May vary by availability |
| Best For | Minor to moderate damage, ongoing programs | Severe damage, immediate needs |
Common Repair Scenarios
See typical damage types and our recommendations for each situation.
Single Component Damage
One broken board, cracked corner, or bent part that affects functionality.
Ideal for repair - quick fix at minimal cost.
Wear and Tear
Gradual degradation from normal use over time.
Repair can extend usable life by 2-3 more cycles.
Forklift Damage
Impact damage from forks hitting the wrong spot.
Usually repairable unless structural core is compromised.
Water/Moisture Damage
Swelling, warping, or weakening from moisture exposure.
Depends on extent - localized damage often repairable.
Overload Damage
Structural failure from exceeding weight capacity.
Assessment needed - may require reinforcement or replacement.
Transportation Damage
Damage from shifting during transit.
Typically repairable cosmetic or minor structural issues.
On-Site Repair Services
For large-scale repair needs, our mobile team comes to your facility with everything needed to restore your packaging on location.
Setup Requirements
- Clear work area (minimum 20x30 ft)
- Access to electricity (110V outlet)
- Covered area preferred for weather protection
- Staging area for damaged inventory
What We Bring
- Mobile repair station and tools
- Replacement boards, blocks, and components
- Fasteners, nails, and adhesives
- Safety equipment and cleanup materials
Minimum Requirements
- 100+ pallets or 50+ gaylord boxes
- Full day commitment (8 hours)
- Advance scheduling required
- Within our service area
Benefits of On-Site
- No transportation costs for you
- Immediate return to inventory
- See repairs in progress
- Quick communication on decisions
Repair Service FAQs
How do you determine if an item should be repaired or replaced?
We assess each item based on damage extent (less than 30% damage typically repair-worthy), structural integrity, repair cost vs. replacement value, and expected remaining lifespan. If repair cost exceeds 60-70% of replacement cost, we usually recommend replacement.
What is the typical turnaround time for repairs?
Standard turnaround is 2-5 business days depending on volume and repair complexity. Rush service is available for urgent needs. On-site repair provides same-day or next-day completion.
Do you offer warranties on repairs?
Yes, all repairs include a 90-day warranty covering the specific repair work performed. If the repaired component fails under normal use within this period, we will re-repair or credit the repair cost.
What is the minimum quantity for repair service?
For in-facility repairs at our location, there is no minimum. For on-site repairs, we require a minimum of 100 pallets or 50 gaylord boxes to dispatch our mobile repair team.
Can you repair heat-treated (HT) pallets and maintain the stamp?
Yes, we can repair HT pallets. Minor repairs (like board replacement) maintain HT status. Major repairs or rebuilds may require re-treatment and re-stamping, which we can coordinate.
How much can I expect to save with repair vs. buying new?
Typical savings range from 50-70% compared to new purchases. A pallet repair averaging $3-5 vs. $12-18 new, or a gaylord repair at $5-10 vs. $25-40 new. Actual savings depend on damage level and repair scope.
Do you pick up damaged items for repair?
Yes, we offer pickup service for repair orders. Pickup is often included for larger orders (100+ items). Smaller orders may have a pickup fee or can be dropped off at our facility.
What happens to items that cannot be repaired?
Items deemed non-repairable can be recycled through our recycling program. We will notify you of any items that do not meet repair criteria and provide recycling options.
Request Repair Service
Tell us about your damaged packaging and we'll provide a repair estimate. Include photos if available for the most accurate assessment.
No Minimums for Drop-Off
Bring any quantity to our facility for repair
Free Assessment
We evaluate all items at no cost before repair
Quick Response
Repair quotes within 24 hours of assessment
Ready to Save on Packaging?
Contact us today to discuss your repair needs and start saving 50-70% compared to replacement costs.